Synthetic turf has gained a lot of popularity over the last few years. This product is being used in a number of industries and situations to provide a quick alternative to natural grass. When it was initially introduced, not many people were enthusiastic about the idea. People still preferred having lawns and sports arenas made of natural grass. However, as natural grass proved to be susceptible to drought and other effects, synthetic grass became a better option. When in need of Artificial Grass Ventura should be visited.
The procedure for production of synthetic turf starts with mixing white plastic pellets with green ones. White pellets become the base material of the end product, while green pellets add the color. Green pellets do hold UV stabilizers, color pigments and other activities which define the quality and characteristics of the final product.
The two distinct forms of pellets are fed into that manufacturing machine where they get mixed together and then extruded via perforated steel plates. Once extrusion does exit the plates, they get fed into a water trough. The trough serves as a coolant which solidifies and cools the mixture. The cooled and solidified strands are pulled through huge pulleys afterward.
The strands are kept away from each other as they are pulled through the pulleys. They are then moved to the following station where rollers are contained. The strands become as thin as real grass by the time the pulling is finished. Spools are then used to hold the strands. Later, different colored strands are woven together on spools to create several synthetic yarns.
Guides help in maintaining the shape of yarns to stop them from slackening as they move. The yarn is taken into a tufting equipment to be hooked through sheeting. In the process of tufting, these yarns get cut to make them appear like grass blades. Cutting is normally done by use of small knives which are placed beneath the sheeting.
Once the tufting has been completed, the sheeting is moved to a coating roller to be applied with adhesive. The adhesive is applied on the backing of the turf. The adhesive is dried using both open air as well as inside an enclosed setting. Hot pins are then used to burn holes into the finished product as it exits the drying oven. The holes are used for drainage.
The finished product is subjected to several inspection processes. Inspection is performed to ensure that the product meets the industry standards or the specific application for which it is meant. Part of the inspection confirms the length of the turf fiber and minor trimming. A device that simulates football cleats is then used to confirm the durability of the product.
Much transformation and modification have occurred to this commodity over the years. Nowadays, the product available on the market is 3rd generation synthetic turf. The product has been designed for flexibility, performance, and durability in all residential and commercial sectors. Adoption of synthetic grass continues to happen. Homeowners are installing them in their holiday residences and also in their main homes during the dry season.
The procedure for production of synthetic turf starts with mixing white plastic pellets with green ones. White pellets become the base material of the end product, while green pellets add the color. Green pellets do hold UV stabilizers, color pigments and other activities which define the quality and characteristics of the final product.
The two distinct forms of pellets are fed into that manufacturing machine where they get mixed together and then extruded via perforated steel plates. Once extrusion does exit the plates, they get fed into a water trough. The trough serves as a coolant which solidifies and cools the mixture. The cooled and solidified strands are pulled through huge pulleys afterward.
The strands are kept away from each other as they are pulled through the pulleys. They are then moved to the following station where rollers are contained. The strands become as thin as real grass by the time the pulling is finished. Spools are then used to hold the strands. Later, different colored strands are woven together on spools to create several synthetic yarns.
Guides help in maintaining the shape of yarns to stop them from slackening as they move. The yarn is taken into a tufting equipment to be hooked through sheeting. In the process of tufting, these yarns get cut to make them appear like grass blades. Cutting is normally done by use of small knives which are placed beneath the sheeting.
Once the tufting has been completed, the sheeting is moved to a coating roller to be applied with adhesive. The adhesive is applied on the backing of the turf. The adhesive is dried using both open air as well as inside an enclosed setting. Hot pins are then used to burn holes into the finished product as it exits the drying oven. The holes are used for drainage.
The finished product is subjected to several inspection processes. Inspection is performed to ensure that the product meets the industry standards or the specific application for which it is meant. Part of the inspection confirms the length of the turf fiber and minor trimming. A device that simulates football cleats is then used to confirm the durability of the product.
Much transformation and modification have occurred to this commodity over the years. Nowadays, the product available on the market is 3rd generation synthetic turf. The product has been designed for flexibility, performance, and durability in all residential and commercial sectors. Adoption of synthetic grass continues to happen. Homeowners are installing them in their holiday residences and also in their main homes during the dry season.
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